Many diesel generator sets fail when they are in use because they are often overloaded or over-capacity. Therefore, the common diesel generator sets of the same power station should be of the same model and capacity as far as possible. It is convenient for future maintenance and management. It can ensure the control of power output during use.
For projects with large load changes that select units of the same series and different capacities, the rated voltage output of the unit must be set; high-voltage generators can be selected for projects with large power consumption and long transmission distances.
Generally speaking, the estimation of the capacity of commonly used diesel generator sets is selected according to the long-term continuous operation output power of the set to meet the maximum calculation load of the whole project, and the capacity of the standby set should be determined according to the importance of the load. The output power of a diesel engine in continuous operation is generally 0.9 times the nominal power. If the unit capacity is selected too small, it will not be able to drive all loads or cause a sudden shutdown when starting high-power loads; if the unit capacity is selected too large, the investment and maintenance costs will be high, resulting in waste of resources. Moreover, according to the characteristics of the diesel engine, when it works under a small load for a long time, it will cause serious carbon deposits on the piston ring, fuel injection nozzle, etc. of the engine, and worsening of cylinder wear and other adverse consequences such as damage to the unit. In addition, many factors need to be considered when estimating the capacity, including the use environment, load type, and reserved margin.
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